Burgos - Spain
DPF cleaning machine CTW1500
New model ideal for professionals

CTW 1500 - The professional DPF filter cleaning machine for demanding workshops and fleets.

The particulate filter washer CTW 1500 is a professional equipment designed for the cleaning of DPF filters and catalytic converters on all types of vehicles: cars, vans, trucks and industrial machinery.

Thanks to its increased capacity and performance compared to compact models, the CTW 1500 is ideal for mechanical workshops, component rebuilding specialists and transport fleets.The EURO 4, 5 and 6 filters can be cleaned quickly, efficiently and safely.

¿Why  the DPF cleaning machine CTW 1500 is unique

🔸 Double filtration system + disc de-oiling systemTwo filters of 0.5 m² of filtering surface of 1 micron and 25 microns, respectively, which allows more cleaning with the same water tank, keeping the circuit in optimal conditions.

🔸 Professional dual diagnosis systemincludes negative pressure and airflow/flow rate test to check the condition of the filter before and after cleaning.

🔸  Fast drying at high temperature (100-150 ºC)prevents moisture from clogging when reinstalling the filter in the vehicle.

🔸  Total process controlregulates the water flow rate and air pressure according to the saturation state of the filter, guaranteeing a cleaning adapted to each case.

🔸 Robust construction and easy maintenanceBuilt to last a lifetime in your workshop, with a design that makes it easy to access and replace key components.

🔸 Guaranteed after-sales supportThe CTW 1500 is backed up by our experience in manufacture of DPF machines and a technical service close to you so that you never work alone.

CTW 1500 the DPF cleaning machine for professionals

✅ 99% DPF and CAT recovery efficiency.

✅   Total removal of ash, oil and soot.

✅  Rapid return on investment.

✅  Customisable programmes for filter washing.

✅  Selector for particulate filter (DPF) or catalytic converter (CAT).

✅  Multiple languages.

✅  Configurable ticket.

✅ Remote connection 4.0.

✅ Special mounting platform for cylindrical truck DPFs.

✅  OPTIONAL: Manual washing 150 bar with gloves

Particulate filter cleaning machine CTW2000-DPF REVIVAL
Cleaning DPF, CAT, SCR, EURO 4,5 and 6

COMPLETE cleaning process

1

Test

We test the condition of the DPF or CAT

See detail
2

Cleaning process

Cleaning depending on the condition of the DPF or CAT

See detail
3

Drying

Drying at controlled and adjustable temperature, 150 ºC.

See detail
4

Final test

Evaluation of the cleaning process carried out

See detail

How is the cleaning process of diesel particulate filters with the CTW 1500? 

With the CTW 1500 you will be able to do a job professional and simple at every DPF or catalyst cleaning.

🔸 Connect the filter
Connects the DPF or catalytic converter to the machine adapters quickly and securely.

🔸 Take the initial diagnostic test
Check the internal condition of the ceramic before you start. The system will print out a ticket with your customer's data and the measured values of back pressure and flow, so that you can demonstrate the effectiveness of the service.

🔸 Choose the cleaning programme
From the CTW 1500 software, select from the standard DPF or CAT programs, or customise your own programs that will be stored in the system for use whenever you need them.

🔸 Performs cleaning
The machine introduces pressurised water at the selected temperature (50-60 ºC) together with a special detergent (3 % in the tank). You can regulate the air flow and air pressure yourself according to the condition of the filter.

🔸 Dry the filter completely
Set the drying to 100-150 ºC to ensure that the ceramic is free of moisture and ready for reassembly without the risk of clogging.

🔸 Check the result
Do a new final test to check the recovery of filter flow and measurement of back pressure and provide your client with a full report of the work carried out.

particulate filter washer CTW 1500-DPF REVIVAL

👉 "Request a quote now and start making your workshop profitable".

 

Operation CTW 1500 

 
Features Technical data
Washing capacity
1090 x 840 x 1040 mm
Carrying capacity
250 Kg
Tank capacity
200 litres
Feeding
400 V - 3 Ph + N + PE - 50 Hz (other voltages available on request)
Interior light
1x led spotlight IP 67
Total consumption
25 Kw
Air consumption
100 litres - 6 bar
Drying system
INCLUDING
Drying system consumption
7,5 Kw
Resistance heating
7.5 Kw + 7.5 Kw
Fume extractor
0.75 Kw
Washing pump
1x 2.2 kW - 8 bar - 300 lt/min
Hand pump (Optional)
1x 1x 3 KW - 150 Bar - 11 lt/min
Air blower
1,5 Kw
Oil separator
0.03 KW
Touch screen
7"
Weight
400 Kg
Material
Aisi 304 stainless steel For parts in contact with water

📌 FAQ - Frequently asked questions CTW 1500  DPF filter cleaning machine

The CTW1500 maintains all the advantages of the CTW1400 (hot water wash, air flow and pressure control, high temperature drying) and adds unique improvements such as dual filtration system, water de-oiling, greater customisation of the cleaning cycle and dual diagnostics. It is the ideal choice for professional workshops and fleets looking for a more complete service, without going as far as the top model CTW 2000.

The system integrates two filter cartridgesone of 1 μm and another of 25 μmThe water in the tank is able to retain everything from very fine particles to larger debris. This ensures effective cleaning and keeps the water in the tank in good condition for longer.

In addition, the machine has a fine suction filter in the tank which also aids filtration.

The machine incorporates a disc de-oiler which separates the oil carried over from the DPF filters and catalytic converters. This way the water bath lasts longer, reducing maintenance costs and improving machine efficiency.

The equipment makes it possible to carry out two professional diagnostic tests:

🔸 Air flow test (LPM): measures the volume of air passing through the filter before and after cleaning.

🔸 Back pressure test (mbar): checks the resistance to the passage of gases in the ceramic, before and after the process.

These results allow you to provide your client with an objective report on the effectiveness of the work.

The complete cycle of washing + drying takes about 1 hour.
Drying is carried out at 100-150 ºCThis ensures that the filter is free of moisture and ready for re-installation without the risk of clogging.

In addition, the CTW 1500 can be used in workshops with a high volume of work. drying one filter while cleaning another one in paralleloptimising time and productivity.

Yes, the CTW 1500 has a optional 150 bar manual washing module with glovesThis allows you to clean other parts such as turbos, EGR, manifolds or other engine components. This way you expand the services of your workshop with a single investment.

The machine is ready to clean diesel particulate filters and catalytic converters (Euro 4, 5 and 6) for cars, vans, trucks and commercial vehicles. For cylindrical filters a bracket is included as standard.

The CTW1500 is delivered with:

🔸 Standard adapters to cover the 90-95 % of vehicles on the market.

🔸 1 carafe of detergent free of charge.

Yes, the adapters The control panel makes it easy to connect the filters and the control panel allows easy regulation of water flow and air pressure.

In addition, the robust stainless steel construction ensures a long service life and easy maintenance.

The machine is easy and quick to maintain:

🔸 Change of water in the tank: must be done when the pressure gauges on the filter cartridges indicate a pressure increase.

🔸 Cleaning of water filters: it is recommended to remove and wash them periodically (approximately every 20-25 cleanings) to maintain the efficiency of the system.

Please note that as the water becomes dirty, the washing efficiency decreases. This is why the CTW1500 uses a double filtering (1 μm and 25 μm) which retains waste and keeps the water cleaner for longer.

👉 With this basic maintenance, you ensure consistent performance and extend the service life of the machine.

Yes, the equipment has 1 year warranty and with the support of the after-sales service of DPF REVIVALThe service includes initial training, operating videos, spare parts and technical support.

Yes. We ship the CTW 1500 worldwide.with secure packaging and country-specific logistics. We already work with customers and distributors in Europe, America and other international markets.

The return on investment is very rapid: in 9-10 months by carrying out a few cleanings per week. With an average price of 200 € for cleaning in cars and vansIn the case of heavy vehicles, the machine practically pays for itself right from the start.

The average cost per cleaning for your workshop is just €5.

 

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Details of the CTW1500

Details that make a difference