Burgos - Spain

CTW 2000 - The most advanced DPF diesel particulate filter cleaner on the market

La CTW 2000 is our flagship model and the most complete DPF filter and catalytic converter cleaning machine on the market.

This washer is designed for specialised workshops, component rebuild centres and large fleets that require maximum capacity, speed and precision in every cleaning.

Thanks to its state-of-the-art technology, it can efficiently clean EURO 4, 5 and 6 filters from passenger cars, commercial vehicles, trucks, buses and construction or mining machinery.

Why is the DPF cleaning machine CTW 2000? 

🔸 TRIPLE filtration system (50 - 25 - 1 μm) + disc de-oiling systemWith three stages of progressive filtration and a capacity of 1.5 m2 you remove everything from large debris to very fine particles. This prolongs the life of the water bath and allows you to work longer without the need for changes, plus you don't introduce particles that can saturate the DPF during cleaning.

🔸 Dual diagnostic systemThe LPM: measures both the negative pressure and the air flow rate (LPM) before and after cleaning. This way you can document the efficiency of the process and provide your customers with professional reports.

🔸 Total process controlregulates the water flow and air pressure according to the saturation level of the filter, adapting the cleaning to each specific case.

🔸 Quick drying with hot airIn a few minutes the filter is completely dry and ready for reinstallation, avoiding the risk of humidity that could cause new blockages.

🔸 Robust and easy to maintain constructionStainless steel construction, designed to last a lifetime with easy access to service components.

🔸 Guaranteed support and after-sales serviceWith the CTW 2000 you get the expertise of DPF REVIVAL, initial training, user videos and direct technical support.

DPF and catalytic converter cleaning machine CTW 2000-DPF REVIVAL

CTW 2000 the ultimate DPF cleaning machine

✅ 99% DPF and CAT recovery efficiency.

✅ Total removal of ash, oil and soot.

✅ Rapid return on investment.

✅ Customisable programmes for filter washing.

✅ Selector for particulate filter (DPF) or catalytic converter (CAT).

✅ Multiple languages.

✅ Configurable ticket.

✅ Remote connection 4.0.

✅ Special fixing platform for EURO 6.

✅ Manual washer 150 bar

✅ Compatible with all types of particulate filters: diesel and petrol, and all types of vehicles: cars, vans, trucks and heavy duty vehicles.

Cleaning DPF, CAT, SCR, EURO 4,5 and 6

COMPLETE cleaning process

1

Test

We test the condition of the DPF or CAT

See detail
2

Cleaning process

Cleaning depending on the condition of the DPF or CAT

See detail
3

Drying

Drying at controlled and adjustable temperature, 150 ºC.

See detail
4

Final test

Evaluation of the cleaning process carried out

See detail

How is the cleaning process of diesel particulate filters with the CTW 2000? 

The process of CTW 2000 is designed so that any operator in your workshop can carry out a professional, thorough and verifiable cleaningwith a simple and automated workflow:

🔸 Filter connection
Connects the DPF or catalytic converter to the adapters. The connection is simple, secure and fits most filters. Cylindrical truck filters (drums) can also be cleaned.

🔸 Initial diagnostic test
Before starting the cleaning process, the CTW 2000 performs a analysis of the internal state of ceramics by pressure and airflow testing.
The system prints a ticket with customer data and measured valuesThis allows you to diagnose the condition and offer a transparent and professional service from the very first minute.

🔸 Selection of the cleaning programme
From the machine's touch-screen software you can choose between standard washing programmes for DPF or catalytic convertersor set up custom programmes. These are stored in memory for quick repetition on future jobs.

 

particulate filter washer CTW 2000-DPF REVIVAL

🔸 Washing process
Once the programme has been selected, the machine injects pressurised water at the desired temperature (50-60 ºC) together with DPF CLEANER 4.0 detergent at a ratio of 3% with the water tank.
The CTW 2000 incorporates a triple filtration system (50-25-5 μm) and a disc de-oiling systemThe new water treatment systems, which keep the water cleaner for longer and reduce operating costs.
In addition, you can regulating water flow and air pressure according to the saturation level of the filter, ensuring a process adapted to each case.

🔸 Quick drying with hot air
After washing, the filter is transferred to the drying at 100-150 ºCThe moisture is completely removed from the ceramic in about 25 minutes.
This step is essential: it prevents moisture from clogging up the filter again when the engine is started or the EGR/turbo is activated when the filter is refitted in the vehicle.
In busy workshops, the CTW 2000 can even be used to drying one filter while cleaning another one in paralleloptimising time and productivity.

🔸 Final verification test
With the filter dry, repeat the tests of air pressure and air flowcomparing the values before and after the process.
The system prints a new ticket with the results, so you can provide your customer with documented proof of filter recovery.

👉 "Request a quote now and start making your workshop profitable".

Operation CTW 2000 

 
Features Technical data
Washing capacity
1820 x 840 x 1040 mm
Carrying capacity
300 Kg
Tank capacity
400 litres
Feeding
400 V - 3 Ph + N + PE - 50 Hz (other voltages available on request)
Interior light
IP 67 LED spotlight
Total consumption
30 Kw
Air consumption
100 litres - 6 bar
Drying system
INCLUDING
Drying system consumption
7,5 Kw
Resistance heating
7.5 Kw + 7.5 Kw
Fume extractor
0.75 Kw
Washing pump
1x 2.2 kW - 8 bar - 300 lt/min
Hand pump
1x 1x 3 KW - 150 Bar - 11 lt/min
Air blower
1,5 Kw
Oil separator
0.03 KW
Touch screen
10"
Weight
750 Kg
Material
Aisi 304 stainless steel For parts in contact with water

📌 FAQ - Frequently asked questions CTW 2000 DPF filter cleaning machine

The CTW 2000 is the only machine that combines triple progressive filtration (50-25-5 μm) + disc de-oilingThe new system is equipped with dual diagnostics (air pressure and air flow) and fast drying with hot air. This allows you to offer a more complete service with documented results, something that other manufacturers do not guarantee.

While other units work with basic filtration, the CTW2000 integrates three levels (50, 25 and 5 μm)The water in the tank stays cleaner for longer and you can work for longer hours without stopping to change it. The water in the tank stays cleaner for longer and you can work for longer hours without stopping to change it.

Oil carry-over from DPFs is one of the main problems in cleaning. The CTW 2000 automatically separates this debris by means of a disc de-oilerkeeping the bath in optimal condition and reducing your operating costs compared to other bathrooms. more basic systems.

The machine performs two documented tests before and after each job:

🔸Air flow rate (LPM).

🔸Back pressure (mbar).

This way you can give your customer a printed report with actual values, demonstrating filter recovery. Other manufacturers do not offer this traceability.

Drying is carried out at 100-150 ºC in just 30 minutes, ensuring that the filter is free of moisture and ready for installation. In addition, the CTW2000 allows drying one filter while cleaning another one in paralleldoubling the productivity of your workshop.

Yes, you can configure the cleaning process according to type from the touch-screen software.

In addition, the CTW 2000 allows the water flow and air pressure to be regulated. depending on the saturation level of the filter.

This ensures a tailor-made process and more efficient cleaning than machines with fixed programmes.

The machine is designed to clean particulate filters and catalytic converters. Euro 4, 5 and 6 for cars, vans, trucks, buses and industrial machinery. It also includes standard adapters for making different connections.

🔸Standard adapters (90-95 % of vehicles on the market).

1 carafe of detergent free of charge (≈40 initial cleanings).

🔸Training with operating videos.

Maintenance is simple:

Change the water when the pressure gauges indicate excess pressure.

Remove and clean the filters periodically (approximately every 30 cleaning cycles).
The triple filtering + de-oiling system makes the water much less dirty than in other machines.

All our machines have 1 year warranty and have direct after-sales service: training, technical assistance, original spare parts and remote support.

Yes, the CTW 2000 is shipped to any country, with secure packaging and adapted logistics. We already work with customers and distributors in Europe, America and other international markets.

The investment in the CTW2000 is usually recouped in 12-18 monthsdepending on the volume of work.
The average cost per cleaning for your workshop is only 5 €.while the selling price is around 200 for cars and vans, and is higher for trucks and buses..
This ensures a very high margin per transaction and makes the CTW2000 a safe and recurring investment for your business.

Details of the CTW2000

Details that make a difference